Base Knowledge
Approval in curricular units that integrate the “General and Scientific” and “Technical” training components of the course.
Teaching Methodologies
In theoretical classes a theoretical exhibition of each subject is made.
In theoretical-practice classes the theoretical exposure is supplemented and good maintenance practices are analyzed. Procedures and equipment used in asset maintenance are also studied.
In practice-lab classes, practice diagnostic, maintenance and repair cases are resolved.
Learning Results
» To know how to prepare a workshop space for a maintenance intervention;
» To know how to draw up plans and monitor maintenance work;
» To know how to manage a park of assets;
» To know how to manage the various materials used in maintenance;
» To have full control over the various practical maintenance procedures;
» To know how to properly handle spare parts and tools;
» To know how to take ecological actions according to each specific maintenance intervention;
» To know, within the scope of an intervention, how to dismantle, reassemble and test Mechanical and Electromechanical equipment.
» To have the ability to analyze faults and determine the root causes underlying their appearance.
Program
MODULE 1 – MAINTENANCE
Equipment Management: Preparation, planning, and scheduling; Subcontracting services; Acquisition of new equipment and spare parts; Management of rotary equipment.
Asset Registration and Preventive Maintenance Plans: Concepts associated with assets; Maintenance object registration; Information associated with a maintenance object; Methodology for preparing maintenance plans.
Maintenance Work Scheduling and Management: Inspection routines; Five Levels of Maintenance; Scheduled and unscheduled maintenance work; Improvement maintenance work; Gantt charts; PERT charts; CPM charts.
Material Coding Standard: Requirements for maintenance material management; Classes, families, and subfamilies.
Maintenance Costs: Maintenance costs; Cost calculation; Maintenance budgets. Maintenance Supplies: Ordering process; Suppliers; Maintenance contracts; Material procurement. MODULE 2 – MECHANICAL MAINTENANCE PRACTICES
Safety applied to maintenance: “Lock-out Tag-out” procedure; Application of safety concepts in practical applications.
Maintenance organization: Practical application in a laboratory setting; Elements of productive time. Condition-based maintenance: Principles of condition-based maintenance; Objectives of condition-based maintenance; Vibration measurement as a factor in detecting equipment anomalies; Practical example of condition analysis implementation; ISO 10816 standard for reading mechanical vibrations; Parameterization of vibration modes: displacement, velocity, and acceleration; spectral analysis; Examples of analysis reports; Practical exercises.
Balancing of dynamic equipment: Examples and practical exercises.
Power transmission: Belt transmissions; Direct-coupled transmission; Practical exercises in tensioning and alignment of transmissions.
Thermography applied to maintenance: Application examples; Practical application in a laboratory setting.
Bearings: Mounting and dismounting bearings. Failure analysis: Bearing failure modes; ISO 15243 classification.
Coupled system alignment: Shaft alignment.
Lubrication: Factors influencing lubricant selection; Examples of calculations for lubricant selection; Practical testing of new and used lubricants.
Curricular Unit Teachers
António Santos SimõesGrading Methods
1.1-The first component, when carried out through continuous and periodic assessment, comprises two written tests, scheduled up to the 3rd week of classes. Access to these tests requires a minimum attendance of 75% of all theoretical, theoretical-practical, and practical-laboratory classes already completed on the date of each test (A1).
1.2-A second continuous assessment component corresponds to the evaluation of performance in the practical-laboratory classes, with the preparation of two written papers/reports and corresponding oral presentations and discussions, in groups of two students, exceptionally one (B). All papers must be submitted to faculty and discussed by December 14, 2025.
2-Both the final exams and the final exams will last a maximum of two hours and will be worth 20 points. 3. If the student does not meet the passing requirements established for written assignments/reports on laboratory activities, they will fail and may only be re-evaluated in subsequent academic years. The assessment schedule will indicate NRC (Does not meet the requirements).
4. Student approval is conditional upon meeting the following requirements:
a) Attendance at least 75% of classes;
b) Obtaining a minimum of 9.5 points in the average of the grades of the two tests or the final exam and in the presentation and discussion of the written assignments/reports;
c) Having achieved a minimum of 8 points in one of the tests, since it is compensated with a minimum grade of 11 points in the other test. If the grade in one of the tests is less than 8 points, the student will be required to take a final exam covering the entire course material;
d) Having achieved a minimum of 8 points in one of the written assignments/reports on the practical-laboratory component, provided it is compensated with a minimum grade of 11 points in the other test.
e) The preparation and presentation of the two written assignments/reports is weighted 30%, and the oral discussion is weighted 70% in determining the grade for both written assignments/reports.
f) Obtaining an average grade of at least 9.5 points, on a scale of 0-20 points, in the practical-laboratory component mentioned in 1.2.
g) Obtaining at least 9.5 points in the "Final Grade," calculated using the following formula:
Final Grade = (0.75*(A1 or A2)+0.25*B)
Grade in assessment component 1.1 (A1); Grade in the final exam (A2); Grade in assessment component 1.2 (B).
OTHER CONDITIONS:
In the theoretical-practical and practical components, students may only use scientific calculators.
In any of the continuous assessment components, each student may only prepare and defend reports on experimental work in which they have participated. The written work/report completed in the current academic year will not be accepted or valued in subsequent academic years.
Internship(s)
NAO
Bibliography
a) Bibliography
SARAIVA, J. (2016). Gestão da manutenção de equipamentos, instalações e edifícios, LIDEL. ISBN: 978-989-752-476-9.
SARAIVA, J. (2006). Organização e Gestão da Manutenção, LIDEL. ISBN: 978-972-757-440-7.
DIAS, F. (2016). Gestão da Manutenção na Indústria, LIDEL. ISBN: 978-989-752-151-5.
ASSIS, R. (2014). Apoio à Decisão em Manutenção na Gestão de Ativos Físicos, LIDEL. ISBN: 978-989-752-112-6.
b) Didactics resources used in the teaching
Slides prepared by faculty members; Bearing assembly and disassembly tool; SKF Condition Analysis Equipment; AX-F Vibration Analysis Equipment; SKF TMAS 510 vein alignment shims set; Laser equipment for alignment between SKF TKSA 41 vein; Laser equipment for alignment between SKF TKBA 10 pulleys; Chauvin Arnoux Thermal Camera model CA 1888; Diverse manual tool assembly.